Business News Agency August 25 update equipment to increase product technology content and corporate innovation, is a common law in any industry. Honghe sweater products to mention the file, industrial upgrading will also be the path to update equipment. Explore Hong Hemao How to update and update the knitting equipment of the company's shirts, and what hurdles it has to update, it is necessary to have a certain understanding of the performance of the new and old equipment, and to accurately investigate the current status of the equipment used in Honghe sweaters.
Imported, domestic flat knitting machine and hand-rolled flat knitting machine
Compared with imported computerized flat knitting machines, domestic flat knitting machines are hardly expected to perform in terms of performance. The quality of domestically produced computerized flat knitting machines has a large gap compared with that of foreign countries. These gaps are not concentrated in a single technical link, but rather each one. A technical link has some shortcomings, when each link is insufficient, compared with imported computerized flat knitting machines, the gap is widened. In machining accuracy, steel material quality, stability of the control system, Operation of intelligent, convenient, plate-making system is simple and fast, special organization weaving, such as: minute hand, intarsia weaving, weaving special organization of cashmere these six aspects, domestic flat knitting machine almost no advantage.
This point of view is particularly evident among technicians who have used domestic computerized flat knitting machines and imported computer flat knitting machines. Yao Weiqiang, a plate-making technician at the Huaxin Industrial New Product Development and Transformation Base of Jiaxing Maoyeye Science and Technology Pioneering Park, told us that it is not too difficult to do it. The goods do not involve the cashmere raw materials, the domestic computerized flat knitting machine can still achieve the effect of the manufacturer's requirements. However, when encountering some high technological requirements and high raw material grade orders, domestic computerized flat knitting machines are often very It is difficult to meet the factory's expectations, so it also has certain limitations.
Although there is a huge difference in overall performance, when the weaving process is less demanding, there is not much difference between the two in terms of production efficiency. Yao Weiqiang said that if the full capacity calculation, Huaxin Industrial new product transformation base 16 sets of STOLL flat knitting machine weaving the number of pieces per day is about 60, the whole clothing is probably 20-25 pieces, and the general domestic flat knitting machine can also achieve this speed. "The two have similar production capacity, the main difference is still in the ' The ability to do it can't be solved. The efficiency of imported sweaters can be almost the same as that of domestic ones. If you can't do it, then there is no comparison of production. "Yao Weiqiang has more than 6 years of experience in the industry and has done several types in succession. Domestic and imported flat knitting machines have a very familiar understanding of these knitting production equipment. "Ordinary needles, anti-needles, simple patterns, domestic flat knitting machine can be competent, but like this inlaid piece of clothing, but also There is a single, double-sided mixed jacquard, which cannot be done."
Correspondingly, in terms of processing fees, imported flat knitting machines have also created more revenue for Honghe's various processing centers. The general pattern of sweaters is monolithic, and most of the external processing fees for imported flat knitting machines are 4-6 yuan. About 10 yuan, the whole can reach 25-33 yuan range. The production costs expensive sweaters, unit price is not ambiguous, the corresponding raw material grade and process difficulty of the sweater ex-factory price is also more than one hundred yuan. Imported flat knitting machines and high value-added sweaters are the perfect match to create amazing value.
One of the biggest advantages of computerized flat knitting machines is that they deal with complex patterns, and their organization and movement are fast, which can greatly increase labor efficiency. The disadvantage is that in view of their own characteristics, some special organizations can't be completed, or the finished ones are not satisfactory. In a large-sized sweater manufacturing company, operators used the flat knitting machine equipment in the flat knitting machine survey questionnaire to draw out a "hand-operated flat knitting machine." This sweater company has its own direct-brand store and has its own horizontal The machines are all manual. A total of more than 100 units. However, in order to meet the production needs of general sweaters and increase production capacity, the company also has more than 20 computerized flat knitting machines, which are fixed-point cooperation all year round. The company annually produces sweaters. More than 200,000 pieces. According to the different technical requirements of sweaters, we can independently choose the flat knitting machines that can meet the production requirements and control the production cost. These Hong He Sweaters, which are not yet able to update their equipment, make full use of the advantages of resources within the cluster, through production collaboration. , successfully achieved the product file.
For the factory, the computer flat knitting machine and the hand-sweeping flat knitting machine have a very important difference besides their own functional differences: the control personnel required by the computer flat knitting machine are more than those required by the manual flat knitting machine. A lot less. In the current domestic workers "famine" situation, the operation of computerized horizontal knitting machine to a certain extent reduce the demand for manpower, even in the case of frequent labor shortages to maintain the normal production of the enterprise.
Hong He sweaters rationally look for equipment updates
Through the visit, we found that, compared with most of the sweaters and small and medium-sized enterprises in Honghe, professional machining centers have superior equipment and performance in flat knitting machines. The four machining centers randomly visited have 15 and 24 respectively. 10 sets and 30 sets of automatic computerized flat knitting machines. Compared with most of the sweater companies in the vicinity, they have invested large amounts of money and have more advanced equipment. Hundreds of most sweater manufacturers have only selected computers when purchasing flat knitting machines. Machine. In order to save costs, while meeting the needs of diversified products, Honghe sweater companies tend to buy manual, semi-mechanical flat knitting machines when they choose to take flat machine equipment types. The number of fully automatic computer flat knitting machines is inferior.
However, this does not mean that Hong He’s sweater manufacturing companies lack the awareness of technological transformation. Among the 20 sweater manufacturers and processing centers surveyed, 15 have chosen to increase rapidly or slightly increase their investment in technological transformation in recent years. 16 The family determined that the intention of technological transformation in the coming years will increase.
The superiority of advanced knitting equipment has gradually been recognized. Honghe sweater manufacturers have realized that updating equipment can create more value for the company. Although, Honghe professional sweater processing center has been increasing in recent years, trading companies, sweaters production Enterprises have more choices, but many sweater manufacturers frankly say that if the conditions are ripe, they still hope that enterprises will exert themselves to change better equipment and make better products.
Although the industry has formed a computerized flat knitting machine (especially imported flat knitting machine) a better overall consensus, but at present, the manual flat knitting machine still occupies the market leading equipment investment, is still the biggest obstacle to the technical transformation of sweater companies A German STOLL computerized flat knitting machine, with a net price of more than 400,000, Japanese island precision flat knitting machines of more than 200,000 each, an automatic domestic "Flying Tiger" computerized flat knitting machine, priced at 160,000 yuan. For sweaters that are still growing, the cost risk of investing in this part of the sweater is too great. More sweater companies are still inclined to update their knitting equipment gradually and steadily according to their business performance.
Sweater enterprises to increase equipment investment, expand production capacity is an inevitable trend of development. How to recover equipment investment costs is also a topic of concern for sweaters. Now, Hong He has a group of sweaters to update the advanced knitting equipment companies, in addition to bear the enterprise capacity The responsibility for expansion and product innovation also assumes the functions of external processing, serving enterprises, contributing industries, and maximizing the benefits of equipment. This will also become a development trend for the equipment of the company.
Renewing advanced equipment, the only way for the sustainable development of the industry
The superiority of the computerized flat knitting machine has gradually been recognized. The update of advanced knitting equipment by sweater manufacturers is the basic equipment for the company to improve its technical level and create added value for its products. It is to realize that the sweaters are from "winning by quantity" to "winning by quality". An important breakthrough in the transformation, more and more Honghe sweater manufacturers have realized the significance of updating equipment for the long-term development of the company.
In the industrial restructuring and the whole industry is facing the cusp of reshuffling, Hong He’s sweater industry has gradually awakened from past disorderly competition and vicious competition, gradually adjusting product structure, enriching product levels, and increasing product competitiveness. Equipment, which will improve the level of weaving process of sweaters and increase the added value of products.
Foreign trade plays a pivotal role in the Honghe sweater industry. For this reason, sweater companies must change the export growth mode, increase the proportion of high value-added products, and seize the opportunity for the rapid growth of textile trade to expand foreign trade. In the basic hardware construction, Sweater companies should further improve the overall level of technology and equipment, improve product design, innovation and production skills, change the extensive mode of growth, avoid homogenous competition, and promote the sustainable and healthy development of enterprises.
The increase in the number of wool sweaters' foreign trade inertia will inevitably bring about more and more trade frictions, and it may also fall into the quagmire that was buried during the industry reshuffling process. Honghe sweater export enterprises must recognize the current situation in the future and must upgrade. Equipment, but also to upgrade ideas, from the emphasis on product development and innovation, education and training, information services, the establishment of e-commerce and logistics systems and other aspects of multi-pronged, take the initiative in the market competition to control the right to speak, forming a new round of competitive advantage.
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